Politubes has developed the know-how and expertise required to manufacture high-performance films, designed to meet the most demanding technical requirements of advanced industrial sectors.

The core technologies applied include corrugation, embossing, creping and heat-setting — processes that modify the surface properties and the mechanical behavior of the films, enhancing their functional performance.

Politubes is also specialized in the production of release films used as process aids in the manufacturing of tires. Key products include:

  • POLINET: a reinforced multilayer polyester film with a special mesh. The Polyester – reinforcement grid – Polyester structure, coupled and embossed, provides excellent release properties. It is used as an interleaving film for rubber plies during pre-vulcanization storage.
  • POLIREL: embossed polyester and polyethylene film offering outstanding release performance, used as an interleaving material in the tire industry.
  • POLIWAVE: corrugated polyester film with superior gripping properties, applied in the wrapping of telecommunication, data, and power cables.
  • POLITHERM: heat-set polyester film for various industrial applications, including membrane switches.

The Politubes R&D department is committed to listening to your specific needs and delivering innovative, customized solutions.

POLINET Long service life Release and Interleaving liners for Rubber and Elastomer Applications

Politubes supplies a comprehensive range of release and interleaving liners designed for the rubber and elastomer industry. These liners are specifically used for wrapping and separating rubber compounds prior to the vulcanization process, ensuring maximum process efficiency.

In response to market needs, we have developed POLINET, an innovative release liner with outstanding tear resistance, excellent mechanical properties, and superior release performance. It is the ideal solution for applications requiring a stiffer, more durable interleaving liner.

Technical Features of POLINET:

  • Multilayer polyester-based film, internally reinforced with a high tear-resistant grid.
  • Embossed surface treatment to further enhance release properties.
  • Rigid structure ensuring dimensional stability and consistent performance.

Key Benefits for the Rubber and Tire Industry:

  • Excellent release properties, preventing compound deformation and preserving surface integrity.
  • Improved tire quality, ensuring flawless shapes and surfaces without wrinkles or defects.
  • Reduced downtime and scrap rates, leading to higher productivity and lower hidden costs.
  • Long service life and outstanding mechanical and tear resistance, allowing reuse up to 20–25 times longer than conventional films.
  • Lower overall production costs, thanks to extended durability and ease of repair.
  • No polluting residues, fraying, or clogging, ensuring a clean and efficient process.
  • Eco-friendly solution, minimizing disposal costs and reducing environmental impact.

The R&D Department of Politubes is available to support customers with tailored and innovative solutions.

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POLIREL Interleaving release liner for rubber compound.

Politubes supplies a comprehensive range of interleaving and release films for the tire industry, specifically designed for winding and separating rubber slabs prior to the vulcanization process.

For these applications, we also offer special embossed films, produced through hot-cylinder embossing.
Embossing significantly enhances the release properties of the base films, ensuring superior performance.

For applications requiring higher flexibility of the interleaving film, Politubes provides:

  • POLIREL: embossed polyester and polyethylene film with excellent release properties
  • POLYESTER: smooth polyester film

Base film thicknesses are available from 36 to 350 microns.

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POLIWAVEPOLIWAVEPOLIWAVE Corrugated Polyester Film

The polyester film is mechanically corrugated through the passage between two “male–female” cylinders and is widely used in the production of power and telecommunication cables.

It is available in thicknesses of 36, 50, and 75 microns, delivering key technical advantages:

  • Enhanced conformability: ensures optimal wrapping around the cable.
  • Increased mechanical protection: prevents film tearing even with small bending radii, while minimizing core slippage inside the cable.
  • Superior thermal performance: the corrugated structure reduces heat transfer, better protecting the primary insulation and enabling higher processing temperatures.
  • Improved electrical protection: corrugated PET withstands higher voltage peaks compared to smooth PET, due to a longer current penetration path (approx. +30%).
  • Strong chemical resistance: the corrugated barrier effectively prevents the migration of plasticizers from the sheath to the cable core.
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POLITHERM Thermostabilized Polyester Film

Politubes specializes in the thermostabilization of POLITHERM polyester films, carried out through heated cylinders.

This process, more advanced than conventional oven treatment, ensures extremely low residual shrinkage values:

  • < 0.1% in the machine direction (MD)
  • < 0.03% in the transverse direction (TD)

The product is supplied in thicknesses ranging from 75 to 350 microns, ensuring stable and reliable dimensional performance for high-precision applications.

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